Posted by John on November 24th, 2013
The TV stand is finally done. During the week I wrapped the bottom of the cabinet with some baseboard molding using the same procedure we used on our first built-in. The only thing I may still do to the cabinet is re-coat the top and shelves with some cabinet grade enamel paint. The latex paint doesn’t seem to be holding up quite as well as it does on the built-in. Latex paint isn’t designed for cabinets and it lifted up somewhat after I rested my camera tripod on it. No biggie. Here’s what it looks like now.
The baseboard molding seems to give the cabinet a fuller look. Big fan.
Let’s take a closer look at some of the features…
The baseboard trim ties into the wall and the seam where the cabinet meets the wall has a thin bead of painters caulk to make the cabinet look fully “built-in.” It only sticks out from the wall about 18″ to match the depth of the other piece in the room.
From the front you can see the open center section is just wide enough for our PS3 and a DVD player. I measured some of the electronics in our family room to make sure that they would all fit. All three sections feature a plethora of shelf pins for adjusting the shelf height. The cabinet hides all the outlets on the wall as planned.
Lisa is thrilled to have some more toy storage. She moved the shelf on the left side up to accommodate a larger plastic bin she bought from Target.
Here’s a little trick I learned from Norm Abram back when he was on New Yankee Workshop: the bottom plywood shelf sits a little higher than the face frame. It acts as a door stop. The cabinet has a door stop device on the top, but this beats adding a second.
So let’s do a quick recap.
1. Design the overall look of the cabinet and rough dimensions
2. Design the face frames
3. Design the cabinet box
4. Draw our cut sheets
5. Buy our lumber and plywood
6. Face frame construction
7. Cut the plywood
8. Add dados
9. Build our shaker doors
10. Assemble our cabinets
11. Cabinet Installation
I hope this post inspires you to not only build something from scratch, but to build something that meets the needs of the space.
*** UPDATE: Forgot to mention the cost. The total for the cabinet was around $155. Not too shabby.***
So what’s up next? Well, these two cabinets may be done, but the sitting room isn’t even close. We picked out some paint and lighting and we’ll be dressing this space up later this week. Stick around.
Posted in Carpentry,DIY Projects. Tagged in ,built-in, cabinets, carpentry
Posted by John on November 18th, 2013
So I was going to make another video of the cabinet installation, since we were already at that point. Then I realized, I’d be showing a 30 second long clip of me screwing the cabinet to the wall. (I just secured the cabinet to the wall with a couple of 2″ drywall screws. The screws went into the backstrap that runs along the back of the cabinet and into a stud in the wall.) I don’t think you need to see that.
Let’s go ahead and skip that video and get right to the good stuff.. the pictures.
Here’s what our TV wall in the sitting room looked like just a couple of hours ago..
And here’s how it looked with the new cabinet installed…
Looks pretty close to that concept drawing we made a few weeks ago.
Here’s a front view…
And that front view concept drawing…
So that’s it for this tutorial series. The only thing we have left to do is wrap the bottom of the cabinet in some baseboard trim to tie it into the wall and do a bit of caulking and touch up paint. If you’re interested in learning how to apply molding to cabinets*, you can check out the tutorial we did when we built the bigger unit. It’s the exact same process.
Next time you see this cabinet, it will be completely finished… and the walls may be painted too. We’ll see.
*Lisa actually really liked the look of the cabinet without the baseboard molding and was reluctant to add it. Then she saw the baseboard molding on the cabinet and thinks it looks even better.
Posted in Carpentry,DIY Projects. Tagged in ,built-ins, cabinets, carpentry
Posted by John on November 7th, 2013
So our Custom Media Cabinet is nearly complete. I’m hoping to get it painted and then assembled this weekend. Instead of putting it together and then painting it, I’m going to try painting most of it first and then gluing it up. It was a major PIA to paint our built-in once it was finished. Especially the interior of the cabinet. Hoping to avoid that aggravation. Anyway, in today’s post, I’m going to show you how to DIY cabinet doors.
Back when we made our built-in, I threw together a video on YouTube showing our readers how to build inset shaker style cabinet doors. That video was up on YouTube for a couple months and got over 12,000 views! I took it down to make some changes and re-uploaded it a few weeks ago. There’s really no sense in making another video on shaker style inset cabinet doors, obviously, so I’m just going to re-share the original video.
Shaker style doors are fairly straight forward to make. Making them inset instead of overlay just screams custom and in the video I show you how I go about getting that result.
Oh, and head’s up… Sherwin Williams is having a 40% off sale this weekend, so you can be sure we’ll be heading over there.
Posted in Carpentry,DIY Projects. Tagged in ,built-ins, cabinets, carpentry, shaker, woodworking
Posted by John on October 15th, 2013
During my three day weekend, I managed to finally get some woodworking done. I built the face frame for our custom media cabinet. As promised, I whipped up a tutorial video. Let me know if you have any questions. You’ll see it’s not all that difficult to cut the pieces to their finished length and width and then assemble them using pocket screws. Hope it helps!
Up next we’ll be cutting out our box components and adding our grooves and dados. Fun times.
Posted in Carpentry,DIY Projects. Tagged in ,built-ins, cabinets, carpentry, face frame
Posted by John on October 13th, 2013
Happy Columbus Day! Or as my Italian wife refers to it… “Better than St. Patrick’s Day.” We hope you all had a great weekend. We made some solid progress on our media cabinet. The face frame is built and I’ll be starting on the cabinet boxes shortly. I filmed almost all of the face frame construction and I plan on doing the same for the rest of the build. Hope you like videos, because you’re going to be seeing a lot of them soon.
On Friday, we left off with some cut sheets that I used to draw up a shopping list. Today, we’re going to discuss actually buying the material.
Our shopping list consisted of one 4×8 sheet of 3/4″ thick paint-grade plywood and a couple boards of paint grade hardwood. Let’s start with the plywood.
What to avoid: Framing, roofing or flooring plywood.
Why not? Well, these types of plywood are designed for their particular application. For a paint-grade project, we want something that has a smooth finish on both sides that’s also knot free. Most of these construction quality plywood sheets are going to have a significant amount of defects that won’t leave you with a quality finish. The tempting thing about these lower grade plywood options is their price. They may be up to half the cost of the plywood I normally use.
What to look for: A quality furniture grade plywood, like this Birch plywood. It’s finish grade on both sides, it’s strong and it’s designed for cabinet builds.
Now here’s the bad news: the price.
The good news is I only need one sheet. That’s a lot of money for some plywood. Here’s the deal though, in total, this cabinet will probably cost under $125 and I’m hoping it lasts a long, long time. So, spending $50 on some plywood isn’t that terrible if you put it in perspective.
With my sheet in hand, I took it over to the panel saw and had the lumber associate cut it into four sections so I could fit it in my car.
For the hardwood boards, I like poplar. Poplar is fairly inexpensive and it’s perfect for paint. Maple would also be a great choice. Unless you are planning on staining a project like this, I’d avoid oak or cherry. And yes, you could use pine, especially a high quality pine, but it’s a softwood so expect it to show wear and tear over time. The hardwoods like poplar tend to hold up better.
So that’s my 2 cents on buying paint grade lumber from your local big hardware store. You may also want to look for some local non-chain lumber yards as well. Sometimes they have a better variety of plywoods and most will special order some if you’re looking for it.
In our next post, we’ll have a video on building the face frame.