Posted by John on January 10th, 2014
Well, we’ve had another busy week. Fortunately for you, we’ve been busy working on our next set of free woodworking plans.
These plans took FOREVER! I kinda went a little overboard too. They’re more like an ebook than plans. Complete with a material and tool list, step by step instructions, etc. It’s more than 30 pages long! The plans were based on our built-in cabinet series we made last year.
So how do you get access to these free built-in plans? You subscribe to our free newsletter, that’s how. The signup form is just to the left of this post. Within minutes of signing up, you’ll get an email with a link to our plans page. Sound good?
Posted in Carpentry,DIY Projects. Tagged in ,built-ins, cabinets, free plans, woodworking
Posted by John on November 18th, 2013
So I was going to make another video of the cabinet installation, since we were already at that point. Then I realized, I’d be showing a 30 second long clip of me screwing the cabinet to the wall. (I just secured the cabinet to the wall with a couple of 2″ drywall screws. The screws went into the backstrap that runs along the back of the cabinet and into a stud in the wall.) I don’t think you need to see that.
Let’s go ahead and skip that video and get right to the good stuff.. the pictures.
Here’s what our TV wall in the sitting room looked like just a couple of hours ago..
And here’s how it looked with the new cabinet installed…
Looks pretty close to that concept drawing we made a few weeks ago.
Here’s a front view…
And that front view concept drawing…
So that’s it for this tutorial series. The only thing we have left to do is wrap the bottom of the cabinet in some baseboard trim to tie it into the wall and do a bit of caulking and touch up paint. If you’re interested in learning how to apply molding to cabinets*, you can check out the tutorial we did when we built the bigger unit. It’s the exact same process.
Next time you see this cabinet, it will be completely finished… and the walls may be painted too. We’ll see.
*Lisa actually really liked the look of the cabinet without the baseboard molding and was reluctant to add it. Then she saw the baseboard molding on the cabinet and thinks it looks even better.
Posted in Carpentry,DIY Projects. Tagged in ,built-ins, cabinets, carpentry
Posted by John on November 7th, 2013
So our Custom Media Cabinet is nearly complete. I’m hoping to get it painted and then assembled this weekend. Instead of putting it together and then painting it, I’m going to try painting most of it first and then gluing it up. It was a major PIA to paint our built-in once it was finished. Especially the interior of the cabinet. Hoping to avoid that aggravation. Anyway, in today’s post, I’m going to show you how to DIY cabinet doors.
Back when we made our built-in, I threw together a video on YouTube showing our readers how to build inset shaker style cabinet doors. That video was up on YouTube for a couple months and got over 12,000 views! I took it down to make some changes and re-uploaded it a few weeks ago. There’s really no sense in making another video on shaker style inset cabinet doors, obviously, so I’m just going to re-share the original video.
Shaker style doors are fairly straight forward to make. Making them inset instead of overlay just screams custom and in the video I show you how I go about getting that result.
Oh, and head’s up… Sherwin Williams is having a 40% off sale this weekend, so you can be sure we’ll be heading over there.
Posted in Carpentry,DIY Projects. Tagged in ,built-ins, cabinets, carpentry, shaker, woodworking
Posted by John on October 15th, 2013
During my three day weekend, I managed to finally get some woodworking done. I built the face frame for our custom media cabinet. As promised, I whipped up a tutorial video. Let me know if you have any questions. You’ll see it’s not all that difficult to cut the pieces to their finished length and width and then assemble them using pocket screws. Hope it helps!
Up next we’ll be cutting out our box components and adding our grooves and dados. Fun times.
Posted in Carpentry,DIY Projects. Tagged in ,built-ins, cabinets, carpentry, face frame
Posted by John on October 13th, 2013
Happy Columbus Day! Or as my Italian wife refers to it… “Better than St. Patrick’s Day.” We hope you all had a great weekend. We made some solid progress on our media cabinet. The face frame is built and I’ll be starting on the cabinet boxes shortly. I filmed almost all of the face frame construction and I plan on doing the same for the rest of the build. Hope you like videos, because you’re going to be seeing a lot of them soon.
On Friday, we left off with some cut sheets that I used to draw up a shopping list. Today, we’re going to discuss actually buying the material.
Our shopping list consisted of one 4×8 sheet of 3/4″ thick paint-grade plywood and a couple boards of paint grade hardwood. Let’s start with the plywood.
What to avoid: Framing, roofing or flooring plywood.
Why not? Well, these types of plywood are designed for their particular application. For a paint-grade project, we want something that has a smooth finish on both sides that’s also knot free. Most of these construction quality plywood sheets are going to have a significant amount of defects that won’t leave you with a quality finish. The tempting thing about these lower grade plywood options is their price. They may be up to half the cost of the plywood I normally use.
What to look for: A quality furniture grade plywood, like this Birch plywood. It’s finish grade on both sides, it’s strong and it’s designed for cabinet builds.
Now here’s the bad news: the price.
The good news is I only need one sheet. That’s a lot of money for some plywood. Here’s the deal though, in total, this cabinet will probably cost under $125 and I’m hoping it lasts a long, long time. So, spending $50 on some plywood isn’t that terrible if you put it in perspective.
With my sheet in hand, I took it over to the panel saw and had the lumber associate cut it into four sections so I could fit it in my car.
For the hardwood boards, I like poplar. Poplar is fairly inexpensive and it’s perfect for paint. Maple would also be a great choice. Unless you are planning on staining a project like this, I’d avoid oak or cherry. And yes, you could use pine, especially a high quality pine, but it’s a softwood so expect it to show wear and tear over time. The hardwoods like poplar tend to hold up better.
So that’s my 2 cents on buying paint grade lumber from your local big hardware store. You may also want to look for some local non-chain lumber yards as well. Sometimes they have a better variety of plywoods and most will special order some if you’re looking for it.
In our next post, we’ll have a video on building the face frame.