In our last post, we discussed our need for a new miter saw station. In this post, we’re going to take our list of requirements and come up with a basic design.
Whenever I start a new woodworking project like a cabinet build, I usually start out by drawing a sketch of what I think it should look like and then make changes and redraw it. Once I’m happy with how it looks, I can either come up with a dimensioned parts list or make a 3D drawing in SketchUp.
Here’s my pencil sketch.
In my pencil drawing, there are two tables. The top one was my first design. It’s a pretty straightforward miter saw station with a narrow workbench top that has two boxes on either side of the saw. One of our fellow Facebook group users posted a similar picture (Peter G) and it also looks a lot like that Shanty2Chic model. If you like this design, go for it. It’s a smart option if you already don’t have a workbench or two, but it will require some extra plywood for both the top and the boxes. Since I already have a couple dedicated workbenches, I came up with another option, which is the bottom drawing.
The option I’m going with will feature a narrow work surface with an integrated fence and a recess where the saw will sit to flush it up with the work top. While this setup will complicate the design a bit, it should be a pretty useful station.
After I finished my pencil sketch of the table, I drew it up in SketchUp. By drawing it in a 3D CAD program, it allowed me to see some areas of the design that I hadn’t fully thought through. It’s like building the table before you even buy the parts. It’s a helpful exercise.
Here’s what that drawing looks like. And no, I didn’t have to draw the saw. SketchUp has a great model library where you can import drawings made by other people.
If you’re in our Facebook group, you would have already seen this image. The table is made completely out of plywood and it will feature some caster wheels for easy moving around my basement shop.
From this image, I was able to dimension every single part. I’d give you that parts list now, but I want to verify it first. You never know. Once in a while even I make a mistake (no, no I don’t). 😉
Later this week, I’m going to run out and purchase the material. I should have it ready for a post next week.
See you then.
I need a miter saw station. Badly. So much so that I’ve decided to build one. In this post, I’m going to talk about all the different features I’d like to incorporate into my new miter saw station and why you need one too.
***Over the course of the next few months, I’m going to be posting a lot about cabinet construction. At the end of that series, I’m going to launch a new video course on building kitchen and built-in cabinets. Today is the first post in this series and it’s about miter saw stations.***
I’m on my third miter saw. I bought my first one back in 2003 right after I bought my first house. It was a 10″ Rigid model with a dual bevel feature. Worked great. I didn’t have a miter saw stand back then. I made all of my miter cuts by simply resting the miter saw on the floor or on a table. Mostly the floor. It made for sore joints the day after a lot of trim work. Eventually, I bought a delta miter saw stand and it was a huge improvement. No more bending over a million times during my projects.
After the Rigid model broke down, I moved onto a used 10″ sliding model from Makita and now I’m on a DeWalt 10″ sliding saw, which I bought new. No plans to change saws anytime soon, although the DeWalt isn’t perfect.
While I was building my home office remodel, I noticed that there were a few cuts that I was making over and over again. To make those cuts, I had to measure the wood and make the cut each time. If I had a miter saw station with a stop, I could measure once and then cut as many pieces as I’d like. A stop would streamline the process.
When you’re building one cabinet, having steps in the build process to speed things up isn’t a huge deal. When you’re building a room full of cabinets, those time saving steps are critical. More importantly, they insure consistency from one piece to the next.
My current miter saw stand is nice and if you’re not interested in building a miter saw station, then at least consider purchasing a portable stand. However, if you want to have a dedicated station to improve your miter saw cuts, then you need to build a miter saw station.
Here are a few miter saw stations I found by searching Pinterest.
This particular model has a 2×4 base with a simple, plywood fence assembled with some pocket screws. The miter saw is offset to the right side of the table, allowing for longer pieces to lay on the left side of the saw. I really like the approach here. The base is wide open for tool storage and it has wheels so it can be maneuvered around the shop.
This next model from Lumberjocks is more of a traditional woodworkers miter saw station. It’s very well-built. You can tell by looking at some of the photos that a lot of time and care was taken while constructing this piece. I don’t want to spend that much time on this project, but I like some of the features of this table. It has a measuring tape and stop installed along the fence, which I’ll want to incorporate into my design.
This last version is permanently fixed to a shop wall and features a super helpful set of storage drawers as well as a dust collection chamber. While I’d prefer mine to be mobile, I love the simplicity of this design.
Now that we’ve looked at a few designs, I can start drawing out what kind of miter saw station I want. Here’s a list of the key features I’d like my station to incorporate.
I think I can come up with something that includes all of those items.
In my next miter saw station post, I’ll show you a drawing of what I’m thinking.
See you then!
In today’s post I wanted to share with you a collection of shoe organizer projects I’ve curated on Hometalk.com. Each of these projects are available for viewing on my Shoe Organizer Clipboard on Hometalk.
If you don’t already have a free user account at Hometalk, I’d recommend you sign up for one. You’ll be able to post your own projects or questions and comments to other user’s work. It’s a great resource for DIYers.
Here’s the shoe organizer project collection:
Have a great weekend and we’ll be back next weekend with more shop work!!
In this post, you’ll learn:
– About jointers
– How to use a jointer for tighter seams in your projects
If you’re just getting started with some basic woodworking projects, you may have heard about or seen a jointer. While it’s not terribly common for DIYers to own one, it’s a pretty useful tool to have in your shop. You can pick one up used fairly inexpensively or opt for a bench top model. You can see the models I recommend on our Tools Page.
Here’s a quick video I put together that demonstrates how a jointer works.
I’ve personally used my jointer sparingly, but it was vital on a few projects. If you ever want to use rough cut wood from a lumber yard instead of the local hardware store, then you’ll definitely need one.
Here are some larger shots of the reclaimed pine boards I jointed. In the first photo, you can see the joint between the two boards is fairly visible.
After a few passes through the jointer, that edge gets cleaned up enough that it’s virtually invisible. The only way you can tell where one board meets the next is by the grain pattern.
I hope this post and video helps you get a better idea of how to use this tool.
Any jointer questions?
In this post, you’ll learn:
– How to organize your office cables with inexpensive hardware
– Tips for using a hole saw for large diameter holes
Now that we’ve actually been using our new home office for a few weeks, we’re starting to really enjoy the space. On top of that, we’ve noticed a few areas that aren’t quite as functional as we’d like them and in this post, you’ll see how we fixed those issues.
Office Cable Management
Let’s start with the biggest issue so far: cable clutter.
There’s a simple reason for this mess: the closest outlet for the computer, printer and paper shredder is inside the cabinets. There’s an outlet in each one, so we have to run the cables into the cabinets from the front.
The outlet locations were intentional. I wanted to make sure they were inside the cabinet and not under the desk. If they were under the desk, then I’d have cables more visible from the room entrance and I didn’t think that would be very attractive. I also didn’t want to loop the cables from under the desk onto the top of it.
So here’s what we did.
I pulled out my 2-1/8″ hole saw and drilled some holes.
If you’ve never used a hole saw, I recommend the ones where there’s a longer center drill bit in the middle. It allows you to locate your hole more accurately without the bit wandering around as these bits tend to do.
When you use a hole saw bit, it helps if you try to wobble the drill a little as you push down.
Once the hole is drilled, I’ll pop in one of these desktop cable organizers (affiliate link). Actually called a grommet.
The grommet gets held in place with a little adhesive caulk, but if I used a 2″ sized hole saw like I should have, it wouldn’t need the glue. It would fit snuggly without it.
After the hole is drilled, the hole saw will look like this:
You’ll have a wood plug in the drill that you’ll need to remove. The hole saw actually has these small slits in the side where you can stick a flat head screw driver and pop the plug out from behind. You can also run the drill in reverse and tap on the side of the bit. Either works.
In addition to the grommet in the desktop, I added one to the side of each built-in cabinet.
These side grommets will allow me to run my desktop cable into the cabinet. It’s also perfect for our paper shredder.
Inside the cabinet, I mounted a power strip with a built-in surge protector.
So now our office cable situation is under control.
Much, much better.
Thanks for reading. If you like our office remodel series, including this post, please share on social media. Later this week I’m going to give you the details for what we have in store for 2015.
In this post you’ll learn:
– How to use a thickness planer
– Why you should consider using one
– The difference between rough cut lumber and S4S
Back in 2005 when I was building my first set of kitchen cabinets, I made an impulsive purchase and bought a used thickness planer I found on Craigslist. I had heard from numerous carpenters in online forums that by purchasing rough stock instead of the ready-to-use wood from the big hardware store, I would save a lot of money. It ended up working out in my favor. When the cabinets were finally completed and installed, I estimated I probably spent around $2k-$3k for all of the lumber and hardware for the kitchen cabinets. That number may have been a few hundred dollars higher if I bought all of my lumber from Lowes or Home Depot.
The key to saving that money was the thickness planer. Without it, I would’ve had to purchase more expensive and often lower quality lumber.
Here’s a video I just put together where I explain the basics of using a thickness planer. If you’ve never used one or frankly, have never even heard of a thickness planer, then it’s worth a quick watch. It could potentially save you money on your next carpentry project.
An Introduction to the Thickness Planer
– Thickness planers can cut wood either on the face side or on an edge of a board
– S4S means Sanded Four Sides and is the finished wood available for purchase at most large home improvement stores
– Rough cut lumber is generally cheaper per board foot compared to S4S lumber
– S4S is more expensive and can also contain major imperfections like bows or curves
– Boards you plan on planing should initially be cut wider or thicker than the finished width or thickness desired
– Plan on running a board through the planer 3 or 4 times.
– You can adjust the amount of material being removed in each pass with an adjustment knob
– I use the DeWalt Model 734 (affiliate) and it’s on my Tool Recommendations page
Here’s a picture that illustrates the point further.
The board on the left has just been cut with a table saw and has a fair amount of imperfections including raised, uneven surfaces and saw marks. It would take a LOT of sanding or hand planing to clean that edge up OR a few passes through the thickness planer. The board on the right has just finished a few passes through the thickness planer and it looks clean and perfect.
Here’s the bottom line. If you are seriously getting into wood working and have some larger projects coming up or plan on working with reclaimed wood, then consider purchasing a thickness planer. If you are mainly into smaller projects and are just an occasional woodworker, then you’ll probably survive without one.
This week I’m back in the shop continuing to make progress on our home office built-ins. So far I’ve got all the hardwood cut to width and length. Next up will be a run through the thickness planer and then the router table. If you recall, these cabinets are going to get a bead detail on the face frames. It’s the first time I’ve ever attempted this technique and frankly, I’m a little nervous over how they’ll turn out. It’s going to be a bit of a challenge. Keep your fingers crossed. I will be filming nearly all of the cabinet build for your viewing pleasure. I hope when it’s all done you’ll get to see a quality video on cabinet construction.
In other news, I’ve put together a quick video on Table Saw Basics. If you don’t yet own a table saw or you do but you’re not exactly sure how to use it, this video should be helpful.
Here’s a link to the YouTube video in the event the player isn’t visible.
This is not the first time I’ve discussed table saws. Here’s a run down on most of our Table Saw related discussions. This post then will sort of be a Table Saw Resource Page.
1. My Tool Recommendations Page lists a couple different table saw options if you are in the market.
2. The Table Saw Station we just built for my contractor grade table saw.
3. An older post on What You Need to Know About Table Saws. Worth reading along with the video.
4. Thinking about buying a used table saw? Not a bad idea. Here are some tips for purchasing used power tools.
5. In the video I mention grooves and dados. Not familiar with those? Check out this post and video.
I hope this post helps you get a better understanding of the table saw if you’ve never used one. In our next video (probably next week) I’ll be showing you my thickness planer. It’s loud and it’s awesome so you won’t want to miss it.
Oh and last month our blog hit our 3 year anniversary. Not a big deal at this point, but I’m going to put a post together discussing my thoughts on blogging now that we’re pretty experienced.
Now I want to hear from you. If you are an experienced table saw user, what additional tips or advice do you recommend for novice woodworkers and DIYers? What did I miss or what did I get wrong? I honestly don’t mind negative feedback as long as it’s helpful and not mean spirited.
If you haven’t yet used or bought a table saw, what questions do you have?
Whenever I get a new newsletter subscriber, one of the first emails I send to them asks a basic question. “What would you like to see”? Recently, I’ve gotten at least a dozen replies specifically asking for more information on routers. Most express an interest in simply learning the basics about them.
So, I’ve finally gotten around to filming this brief intro to routers and router tables.
I’ll be using both my router AND my router table when we make the built-ins for our home office remodel. The face frames on the cabinets will feature a bead, which will be done with the beading bit and the joints for the doors will be made on the router table instead of the table saw.
Here’s what you’ll see in this video:
– An overview of routers, collets and router bits
– Discussion on router speeds and bit sizes
– Explanation of router bases: plunge vs. fixed
– Using the fixed base router
– My router table
– Using the router table (link to the free plans)
If you’ve never used a router yet and you’re not even sure what one does or where you’ll use one, I can tell you it’s a skill and a tool worth learning. Around our home, we’ve used the router and the router table on a number of projects.
Like our window sills in the dining room…
Or the cap on our wainscoting…
OR the grooves in our custom TV stand…
After you’ve watched the video, I’d love to hear how you’ve used your router if you own one. If you don’t yet own a router, what project do you would use it on? If you have any questions or comments, please leave a comment below.
And how about that animation?? Just had it done!
***Plans for this Table Saw Station are now available on our Plans Page. To get access, simply sign-up for our free newsletter***
This past week the family and I spent a few days vacation in Cape May, NJ. Been going there since I was a kid. Great family town. Lots of beautiful Victorian style homes. Made a visit to the Cape May Brewing Company while we were down there and tried some of their delicious beer. Got me thinking about trying to brew my own beer someday soon. I think I may need a whole other blog for that though! Anyway, didn’t get too sunburned so that’s a relief. I just turned 35 a few weeks ago and I’m at the age (and hair density) where I apparently need to apply a generous amount of sunscreen to the top of my head. Womp womp.
The frame was all built using some scrap plywood ripped down to 3.5″ in width. Once I was out of plywood, I finished the rest of the minor framing using 2x4s. They were in non-critical areas so I’m not too concerned about their imperfections causing and issues with the saw.
I then screwed down a piece of 1/2″ thick plywood right where the saw will be located. Turns out I probably could have used a 3/4″ thick board because I needed to shim the saw up some to get it flush with the table top.
The saw has to be secured in place so it doesn’t move relative to the table or fence so I just went out and bought some longer hex bolts to keep the saw where it’s supposed to be. I also cut out a hole for the dust to be removed. At some point I’ll hook up a dust collection system and this hole will come in handy.
The tricky part was installing the Biesemeyer fence system. This fence was a leftover from my previous table saw and has been collecting dust in my basement for several years now. It simply bolts onto the front frame of the table.
The fence system has a built-in tape measure that I calibrate by squeezing a 3/4″ thick board between the fence and the blade and then setting the indicator to 3/4″. Later on I’ll adjust the fence to ensure it is square to the blade. I’ll also show this table saw station in more detail in an upcoming video.
The best part of this table saw setup is it’s the same exact height as my other work table and the router table. That means they can all be in-feed or out-feed tables for each other. That alone is going to make cutting large sheets of plywood MUCH MUCH easier.
So in a few hours worth of work I’ve managed to build myself a simple work bench that compliments the other tables in the shop, adds over seven inches of width to the amount I can cut and cost me around $50 worth of fasteners, wheels and wood. Not too bad. This project is perfect if you’re looking to improve your table saw situation.
In our next post, I’ll be featuring a video on the basics of routers and router tables.
***Plans for this Table Saw Station are now available on our Plans Page. To get access, simply sign-up for our free newsletter***
If you’ve been following along lately, you know that we’re knee deep in our home office renovation. In our last post, we discussed the work we’ve done to date and what work was coming soon. We’re starting the second half our office project today by upgrading my main workshop power tool, the table saw. For what it’s worth, you can expect a lot of workshop posts and videos in the coming weeks.
Here’s my current table saw, a Hitachi.
What I like about it… It’s a great table saw. It’s powerful, it’s lightweight, portable and it’s perfect for most DIY projects. (By the way, on our Tool Recommendations Page, I recommend the Bosch model instead since it permits dado blades, whereas the Hitachi does not. So, if you are in the market for your first table saw, consider the Bosch over the Hitachi.)
Now for what I don’t like about this saw and frankly, contractor saws in general. It’s not such a great cabinet saw, which means it’s not ideal for cutting big plywood sheets. It’s a bit undersized, so larger pieces of plywood tend to be more of a challenge than I’d like. The table will move or wobble slightly when I place a larger sheet of wood down on it and it doesn’t have much of an outfeed setup. For long pieces of wood I have to walk around the back of the saw and pull the piece through once it starts hanging off the back. I’m sure that’s pretty common for people who use these types of saws, but it’s not ideal nor is it very safe, folks. It also only allows cuts up to around 24″ or so, which also isn’t great for wide cabinet parts.
While I’d love to buy a full blown cabinet saw, those are pretty pricey and would really only be worth my investment if I opened up a cabinet shop (not interested). Here’s an example of what a cabinet saw looks like:
This is a Grizzly brand table saw (affiliate link). Now THIS is a cabinet saw. You can click the link to see how much it costs, but it’s close to $2k. My hitachi was around $300. Yeah. Not interest in spending that sorta dough. Eventually, I plan on buying one way down the road, but I’m not in any hurry. These saws have powerful motors and huge table tops. They are VERY heavy and don’t move a lick when you slap a board down on them.
So what to do? Well, I’ve decided to make a sort of hybrid table saw station similar to something I saw on New Yankee Workshop years ago. I’m building a 2×4 framed work table that will feature a melamine top and a more professional Biesemeyer fence. My Hitachi table saw will then sit inside this workstation and have access to a larger work surface. I’m going to build this new table to the same height as my workbench, which will be able to act as either an outfeed or infeed table.
Here’s how it’s coming together so far.
Table Saw Upgrade #1
I started the build by measuring the dimensions of my Hitachi taking into account that the mobile base it’s attached to will be removed. I then took those dimensions, drew some rough sketches on paper and added in some length and width for the fence system. I start construction on the top frame, since that’s probably the most critical piece.
The sides are 2x4s and the front and back are 2x3s. A lot of this wood I had left over from our coffered ceiling framing. I joined the pieces together using pocket screws and liquid nail, but regular wood screws through the sides would work just fine too.
I then flipped the frame over and started adding the internal frame boards.
The large open space is where the table saw will be located. The rest of the table top will be melamine. While I haven’t finished cutting out all of the melamine, you can get an idea of what it will look like with the last piece. I want the melamine to be recessed into the framing, which will make more sense later.
I’m hoping to finish the legs and sub framing later this week. This quick project will hopefully make the cabinet project much easier.
So what’s your table saw situation? Do have have a contractor’s saw? Know anyone with a cabinet saw?
Hey! Thanks for stopping by. We're Lisa and John and this is our DIY and Home Improvement blog. Feel free to browse our DIY project gallery or our latest posts. You can read more here.
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