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Setting Up Shop: Table Saw Upgrade Part 3

Posted by on July 28th, 2014

This past week the family and I spent a few days vacation in Cape May, NJ.  Been going there since I was a kid.  Great family town.  Lots of beautiful Victorian style homes.  Made a visit to the Cape May Brewing Company while we were down there and tried some of their delicious beer.  Got me thinking about trying to brew my own beer someday soon.  I think I may need a whole other blog for that though!  Anyway, didn’t get too sunburned so that’s a relief.  I just turned 35 a few weeks ago and I’m at the age (and hair density) where I apparently need to apply a generous amount of sunscreen to the top of my head.  Womp womp.

Anyway, was able to get back into the workshop and finish up my table saw upgrade.  Let’s pickup where we left off after our first and second posts.

The frame was all built using some scrap plywood ripped down to 3.5″ in width.  Once I was out of plywood, I finished the rest of the minor framing using 2x4s.  They were in non-critical areas so I’m not too concerned about their imperfections causing and issues with the saw.

table saw work station 1

I then screwed down a piece of 1/2″ thick plywood right where the saw will be located.  Turns out I probably could have used a 3/4″ thick board because I needed to shim the saw up some to get it flush with the table top.

table saw bench 1

The saw has to be secured in place so it doesn’t move relative to the table or fence so I just went out and bought some longer hex bolts to keep the saw where it’s supposed to be.  I also cut out a hole for the dust to be removed.  At some point I’ll hook up a dust collection system and this hole will come in handy.

table saw work station 2

table saw saw installed

The tricky part was installing the Biesemeyer fence system.  This fence was a leftover from my previous table saw and has been collecting dust in my basement for several years now.  It simply bolts onto the front frame of the table.

completed table saw table

The fence system has a built-in tape measure that I calibrate by squeezing a 3/4″ thick board between the fence and the blade and then setting the indicator to 3/4″.  Later on I’ll adjust the fence to ensure it is square to the blade.  I’ll also show this table saw station in more detail in an upcoming video.

table saw fence

table saw workstation fence

The best part of this table saw setup is it’s the same exact height as my other work table and the router table.  That means they can all be in-feed or out-feed tables for each other.  That alone is going to make cutting large sheets of plywood MUCH MUCH easier.

outfeed table

So in a few hours worth of work I’ve managed to build myself a simple work bench that compliments the other tables in the shop, adds over seven inches of width to the amount I can cut and cost me around $50 worth of fasteners, wheels and wood.  Not too bad.  This project is perfect if you’re looking to improve your table saw situation.

If you don’t have a Biesemeyer fence, which I wouldn’t expect you to, you can check out these picks from Amazon (affiliates): the Vega PRO, the Delta 36-T30 and the Shop Fox.

In our next post, I’ll be featuring a video on the basics of routers and router tables.

Posted in Carpentry,DIY Projects,Garage and Tools. Tagged in ,, ,

Setting Up Shop: Table Saw Upgrade Part 2

Posted by on July 21st, 2014

“Let’s start over.”

That’s what I said to myself a couple of days ago.  In case you missed it, I built the top to my table saw work station out of 2x4s.  I was planning on building the rest of it out of 2x4s too and while I was reasonably satisfied with the results so far, I DID run into some warped and twisted boards.  That’s going to happen when you work with framing lumber.  It’s just the way it is.  It’s not intended for tight tolerances or fine furniture.  It’s for framing houses, which is why it’s called framing lumber.

The same day I published last week’s post I got an email from one of our awesome subscribers, Rick.  I could tell right away Rick knows his stuff.  Rick was honest, experienced and suggested I not use 2x4s for this project since my intention is to make a fairly accurate table saw station.  Accurate cuts are obviously important and having a table top made from 2x4s doesn’t help.  Rick suggested I use planed and cut hardwood boards instead.  Planed hardwood boards, like maple or oak, will be much more stable and less prone to warping or twisting and will therefore provide a much higher quality product.

As soon as I read Rick’s email, I knew he was right, but I dithered.  I was telling myself that I already spent around $20 on 2x4s and I’m sure it would turn out okay.  I was lying to myself.  I kindly replied to Rick that he was right, but I had already purchased a whopping $20 worth of wood and I didn’t want to invest in the hardwood upgrade.

I’m also stubborn.

After thinking about it for a few days, I realized that I MIGHT actually have enough leftover plywood from some previous projects that I could build the entire table over again.  After all, I had only built the top and it probably only took me an hour.  I checked my inventory (my giant pile of scraps on the basement floor) and sure enough, I had enough for maybe 80% of the table.  Okay.  I could do this.

Let’s start over.

If you’re not a regular woodworker or are just getting into this sort of  thing, plywood is actually more dimensionally stable then hardwood and MUCH more stable than 2x4s or framing lumber.  The reason is it’s a board made from thinner laminations of hardwood where the grain alternates directions from one layer to the next.  Consequently, it’s much less likely to suffer from twists, cups or any of those annoying features that is common in framing lumber.  Plywood is perfect for shelves, cabinets and all sorts of carpentry projects where stability is important (like my garage shoe organizer).   It’s also cheaper than hardwood.  Not quite as pretty, but cheaper.

So big thank you to Rick for reminding me that it was worth taking the time to do this project correctly.  I owe you a beer.

Anyway, I re-built the top out of plywood.  You probably can’t tell from the photo, but it’s a much better product.

table saw workbench 2

This is pretty much where we left off last time.  I then cut out the melamine for the work surface.  The open area is where the table saw will be located.  I didn’t permanently install the melamine yet since it would just get in the way during the rest of the build.

table saw workbench 1

Now for the legs.  Just a couple of plywood boards with pocket screws.

table saw work bench legs

I topped them off with a couple of small plywood pieces for the wheels.

table saw work table legs wheels

Flipping it back over, I threw on some cross braces, which is where the table saw will ultimately be located.

table saw workbench 3

That’s it for this post.  In our next post I’ll finish the build and setup the fence.

Ever start a project over after realizing you could’ve done better?  Leave a comment below and explain yourself.  

 

Posted in Carpentry,DIY Projects. Tagged in ,, , ,

Setting Up Shop: Table Saw Upgrade #1

Posted by on July 13th, 2014

If you’ve been following along lately, you know that we’re knee deep in our home office renovation.  In our last post, we discussed the work we’ve done to date and what work was coming soon.  We’re starting the second half our office project today by upgrading my main workshop power tool, the table saw.  For what it’s worth, you can expect a lot of workshop posts and videos in the coming weeks.

Here’s my current table saw, a Hitachi.

hitachi table saw

What I like about it… It’s a great table saw.  It’s powerful, it’s lightweight, portable and it’s perfect for most DIY projects.  (By the way, on our Tool Recommendations Page, I recommend the Bosch model instead since it permits dado blades, whereas the Hitachi does not.  So, if you are in the market for your first table saw, consider the Bosch over the Hitachi.)

Now for what I don’t like about this saw and frankly, contractor saws in general.  It’s not such a great cabinet saw, which means it’s not ideal for cutting big plywood sheets.  It’s a bit undersized, so larger pieces of plywood tend to be more of a challenge than I’d like.  The table will move or wobble slightly when I place a larger sheet of wood down on it and it doesn’t have much of an outfeed setup.  For long pieces of wood I have to walk around the back of the saw and pull the piece through once it starts hanging off the back.  I’m sure that’s pretty common for people who use these types of saws, but it’s not ideal nor is it very safe, folks.  It also only allows cuts up to around 24″ or so, which also isn’t great for wide cabinet parts.

While I’d love to buy a full blown cabinet saw, those are pretty pricey and would really only be worth my investment if I opened up a cabinet shop (not interested).  Here’s an example of what a cabinet saw looks like:

grizzly table saw

This is a Grizzly brand table saw (affiliate link).  Now THIS is a cabinet saw.  You can click the link to see how much it costs, but it’s close to $2k.  My hitachi was around $300.  Yeah.  Not interest in spending that sorta dough.  Eventually, I plan on buying one way down the road, but I’m not in any hurry.  These saws have powerful motors and huge table tops.  They are VERY heavy and don’t move a lick when you slap a board down on them.

So what to do?  Well, I’ve decided to make a sort of hybrid table saw station similar to something I saw on New Yankee Workshop years ago.  I’m building a 2×4 framed work table that will feature a melamine top and a more professional Biesemeyer fence.  My Hitachi table saw will then sit inside this workstation and have access to a larger work surface.  I’m going to build this new table to the same height as my workbench, which will be able to act as either an outfeed or infeed table.

Here’s how it’s coming together so far.

Table Saw Upgrade #1

I started the build by measuring the dimensions of my Hitachi taking into account that the mobile base it’s attached to will be removed.  I then took those dimensions, drew some rough sketches on paper and added in some length and width for the fence system.  I start construction on the top frame, since that’s probably the most critical piece.

The sides are 2x4s and the front and back are 2x3s.  A lot of this wood I had left over from our coffered ceiling framing.  I joined the pieces together using pocket screws and liquid nail, but regular wood screws through the sides would work just fine too.

table saw workbench 1

I then flipped the frame over and started adding the internal frame boards.

table saw workbench 2

table saw workbench 3

The large open space is where the table saw will be located.  The rest of the table top will be melamine.  While I haven’t finished cutting out all of the melamine, you can get an idea of what it will look like with the last piece.  I want the melamine to be recessed into the framing, which will make more sense later.

table saw workbench 4

I’m hoping to finish the legs and sub framing later this week.  This quick project will hopefully make the cabinet project much easier.

So what’s your table saw situation?  Do have have a contractor’s saw?  Know anyone with a cabinet saw?  

 

Posted in Carpentry,DIY Projects,Garage and Tools. Tagged in ,, ,

Get on Board with Our Cabinet Build

Posted by on July 7th, 2014

Happy Monday, folks.  We hope all of our American readers enjoyed their 4th of July weekend!  Lisa and I took the kids over to the USS New Jersey on Saturday afternoon.  It’s the closest Battleship to our home in South Jersey.  I’m a HUGE fan of the Iowa Class Battleships.

Gotta tell you… I was not disappointed.  Tremendous history there.  If you ever get the chance to go on one of the Iowa’s, I suggest you take it.  The USS Iowa is in LA, the USS New Jersey is in Camden,  the USS Missouri is in Pearl Harbor and the USS Wisconsin is in Norfolk.  I’ve been on the Wisconsin before, but if I recall correctly, the tour was limited.  The New Jersey tour is impressive, although the teak deck is in rough shape in some areas.

uss-new-jersey-guns

I’m leading today off with this Navy reference for a good reason.  If you haven’t yet subscribed to our free newsletter, now it the perfect time to GET ON BOARD!  See what I did there?

So we’ve finished most of the work on our coffered ceiling and later this week I’ll be prepping to build the built-in cabinets for our big home office remodel.  Part of the prep work will include setting up my basement workshop and I’m planning on filming a 30-40 minute long episode after it’s all done.  I will also be filming some quick five minute long videos going over each of the power tools I’ll be using for the cabinet build.  If you’ve never used a table saw or a router, this is right up your alley.  I’m also in need of a larger table saw station and a more permanent miter saw stand before I get started.

That’s why this is the PERFECT time to get on board with our free newsletter and follow along with the project as it unfolds.  Building cabinets is our bread and butter and if you’re interested in learning how to make your own, you’re going to enjoy this series.

Subscribe to our newsletter

What I’m going to cover:

1. The Table Saw
2. The Miter Saw
3. The Router
4. The Cordless Drill
5. The Kreg Jig
6. Cabinet Building Jigs
7. Design and Dimensioning
8. Face Frame
9. Cabinet Boxes
10. Assembly
11. Finishing
12. Installation

Sounds good?  Have any questions on the cabinet build process that you’d like answered?  Leave me a comment below and I’ll try to answer it.  Big fan of big ships?  Would love to hear what ships you’ve been on!

Posted in Carpentry,DIY Projects. Tagged in ,, ,

5 Tips for Better Crown Molding Results

Posted by on June 26th, 2014

I’m relieved to finally tell you that all of the crown molding has been installed in our home office.  It was a bear.  Granted, I still have to putty all the nail holes, caulk the joints and paint them.  I’ll save that work for the weekend.  That’s not the end of the molding in the office either.  Once the built-ins are completed and installed, I still have to install a final piece of wall trim and all the baseboard molding.  However, that type of trim work should be considerably easier to handle.

In today’s post, I’m sharing a video tutorial I made (with Lisa as camera lady) as well as some additional info below where I discuss some of the techniques I used to get better crown molding results.

coffered ceiling

Tips for Better Crown Molding Results

1.  Pre-paint your Molding.  While not hugely important, getting at least one good coat of paint on the molding BEFORE you install it will allow you to only have to paint it one more time after it’s installed.  That’s less time on the ladder.

2.  Use Backer Blocks.  In the video, I use some simple plywood backer blocks.  These little blocks can be cut from scrap wood and provide the crown molding a solid surface to lay against.  It makes installation SO MUCH EASIER.  After this list, I’ve shared a quick tutorial on making your own backer blocks.

3.  Make a Cut Guide.  Before measuring and cutting any intersecting crown molding pieces, make a cut guide with a piece of scrap crown molding.  The guide can have a 45 degree cut on both ends and can be used to determine if any adjustments need to be made before the actual piece is cut.  You’d rather find out that your molding needs a slight adjustment before you cut through it.

4.  Use a Crown Molding Jig.  While I do recommend using the Bench Dog Crown Molding Jig (affiliate link), you can just as easily make your own using some scrap lumber and a couple of clamps.

5.  Be Strategic with your Boards.  When you walk by the office or look inside, all of the crown molding pieces that face you don’t have any miter cuts.  They all are straight pieces.  That’s intentional.  All of the cut boards are on the sides of the boxes.  That way, even if the joints aren’t perfect, almost no one will notice if they stick their head in the room.  Getting the joints done right is important, but any minor mistakes will be less visible this way.

 

How to Make Backer Blocks for Crown Molding

1.  You’ll need a carpenter’s square, a small piece of the crown molding, a paper, and a pen.

crown molding tips

2.  Arrange the crown molding inside the carpenter’s square so that both the top and bottom flats of the molding are flat against the square.  This is how the crown molding will look when installed.

crown molding tips 2

3.  Using a pen or a pencil, trace the inside triangle made by the molding and the square.

crown molding tips 3

4.  You can remove the square and the molding.

crown molding help

5.  Measure the length of the top and the length of the side, marked here as “A” and “B,” respectively.

crown molding help 2

6.  Now for some math.  Using a scientific calculator or an online calculator take the inverse tangent (tan raised to the -1) of A over B (A/B).  If you do that math, you get 38.7 degrees or roughly 39 degrees.  Now you can set your table saw angle to that value.  All you need to do now is make sure you cut the board to the length of “A,” which in this case is 1″.

crown molding backer block

crown molding cheater block

To make things easier on you, you can also lay that drawing on your miter saw and use the miter saw’s gauge to determine the angle of the molding.  OR you can just use a protractor.

For our home office, the larger molding had a block with an angle of 36 degrees and as mentioned above, the smaller molding was 39 degrees.

I hope you found this post helpful.  Even if you’re not planning any crown molding work, keep this project in mind for when you do.

Now I’d like to hear from you.  Do you have any crown molding installation tips or tricks?

Posted in Carpentry,DIY Projects,Videos. Tagged in ,, , ,

Home Office Update

Posted by on June 22nd, 2014

Believe it or not, it’s been about seven months since we started our home office remodel and we still have a good amount of work left to do.  While we never intended for it to take this long, life has a way of stretching some things out.  Since we starting our office project back in December, we’ve since gained a good amount of new readers and newsletter subscribers, so I thought it would be helpful if I did a mid-way thru recap post so everyone can see what we’ve done to date and what we have left to accomplish.

home-office-ceiling

1.  We kicked off the office remodel with a post and a video on removing old hardwood floors and installing new ones.

2.  Next we made a video on how to use Sketchup for designing basic room layouts and we showed you our future office layout.

3.  We switched gears for a bit and discussed the coffered ceiling concept design and then settled on the final detailed design for both the ceiling and the built-in cabinets.

4.  With the room planned, the coffered ceiling framing was installed, wired for the lights and then finally drywalled.

5.  After the ceiling was primed and painted, I got around to installing the old work style recessed lights.

If you check out this list of posts, you’ll be all caught up on our home office remodel.

Right now I’m in the middle of installing the crown molding.  It’s a giant pain in the rear.  Each coffered ceiling box gets crown molding and then the entire perimeter of the room will get it too.  This isn’t the first time I’ve installed crown molding and I have managed to learn a few tips and tricks along the way.  In our next post, I plan on sharing a video where I’ll share what I’ve learned.  There are a few things you can do to make the job much easier.  It still stinks though, got to be honest with you.

So here’s what coming soon to a post near you:

1.  Crown molding installation video with tips for better results

2.  Cabinet construction.  (I probably won’t go quite as in detail as our last cabinet series, but you can expect more videos)

3.  Building a filing cabinet from scratch.

4.  Building a simple desk.  (I’ll share a trick I learned to make thin wood look super chunky)

5.  Baseboard molding and finishing touches.

6.  Dressing up the room.  There will be Doctor Who themed decor items.  Plan on it.

Thanks for reading!  If there’s ANY part of this office remodel project you’d like more info on, please don’t hesitate to ask.  I’m happy to share details or answer questions.

Have a great week!

 

 

Posted in DIY Projects. Tagged in ,,

Sliding Kitchen Cabinet Drawer Plans

Posted by on June 16th, 2014

Happy Monday folks.

sliding-drawer-plans

Today I have just uploaded our latest set of free woodworking plans.  The plans are for the sliding kitchen cabinet drawers.

The plans are free to our newsletter subscribers.

Get the FREE plans for this project
Join our newsletter and be part of a community of DIYers and Home Improvement enthusiasts.

The plans feature a calculator that lets you enter two simple measurements to generate custom dimensions for each cabinet in your kitchen.

Enjoy!

Posted in Carpentry,DIY Projects. Tagged in ,, , , ,

BLACK+DECKER Cordless Drill Giveaway

Posted by on June 8th, 2014

I’ve got to be honest with you guys… the office improvement project has been slow lately.  I’ve been doing a bit of travel for work and that’s been cramping my DIY style, but thankfully, that’s done and I’ll be able to get back into high gear.  Later this week, I’ll have a nice update post for you.

In the meantime, I’ve got some big news.  Today, the folks at BLACK+DECKER are sponsoring a giveaway to one of our lucky readers.  One reader will receive a free 20V MAX* Lithium Cordless Drill/Driver with AutoSense Technology.  

**This is a sponsored post and giveaway, which means I am being compensated for hosting them.  You can read more about my sponsorship policy on my sponsorship page.  My bottom line is if the sponsored post or giveaway brings value to our readers and the content is relevant to the DIY and home improvement niche, then it’s a win-win for both me as an author and blog owner and you, my fantastic readers.**    

This weekend I was able to use one of these sweet drills around the house for some smaller projects.  One of the downsides of working a major home improvement project like our home office is the smaller jobs get neglected.  Nothing like a new power tool to help me hunt down some of those minor tasks.

I used the drill to tighten up some hinge fasteners that had come loose on our kitchen cabinets.

black+decker drill

I also finally got around to installing another wall hook for our beach chairs.  One can never have too many garage hooks.

autosense drill

beach chairs on wall

While I wasn’t asked to write a positive review of this drill, so far I’m really enjoying it.  My primary cordless drill, because one is never enough, is a DeWalt.  While I love my DeWalt, this BLACK+DECKER drill is profoundly simpler to use.   Let me show you some features…

black and decker cordless drill

It’s small, lightweight and comfortable to hold.  The 20 volts means it’s actually got more juice than my older 18 volt drill.

That’s nice and all, but what makes this drill really unique is its clutch mechanism.

black and decker autosense

It’s designed to never over-drive a screw into wood since it has Autosense technology, which actually senses the amount of torque the drill is providing and backs off enough on the power to just set the screw at the perfect depth.  As a mechanical engineer, that’s some cool stuff.

You can switch between the drill and drive mode by using a simple push button on the top of the drill and it has a battery level indicator light.  Guys, it has a battery level light.  C’mon.  I can’t tell you how many projects I started and then had to stop because I didn’t know my drill battery was dead.  Ridiculous.

THIS GIVEAWAY IS NOW CLOSED.

Posted in Giveaways,Tools. Tagged in ,, ,

Our Blog Should be Like a Mullet

Posted by on June 1st, 2014

When I first started blogging back in 2011, Lisa and I would cover more topics in our blog posts than we do today. A lot has changed since then. For starters, Lisa doesn’t write anymore. I’m also much more focused on home improvement and DIY projects specifically. Gone are the recipe posts and the occasional humor post. Probably for the best. At some point over the last few years I decided that sticking with this one niche topic would be better for our readers and frankly more satisfying than trying to cast a wider net. For the most part, it has been more enjoyable. In December we introduced our free email newsletter and started publishing wood working plans to try to build our following. Things got serious.

While this approach is all well and good, it can leave our blog a bit impersonal. Our posts are much more technical. I would prefer to make our blog more like a mullet. Not just business in front, but also a party in the back. My goal for this website is to build a community of people that not only enjoy reading my posts, but also contribute their own opinions and experiences.

In today’s post, I want to share some details of my life that I don’t often discuss on the blog and in the comments section I’d love to hear about you and your life.

What I do when I’m not blogging or working on the house.

For the most part, I’m usually trying to help Lisa around the house with the cleaning, laundry and taking care of our two girls. I used to cook more frequently after I graduated college, mostly because I had to. When I was 23 and 24 I was glued to the Food Network. I loved Oliver’s Twist and Good Eats. Nowadays, Lisa does 99% of the cooking, but I’ll try to do something one night a week or so. In case you missed that math, 1 night out of 7 equals 1%. Unfortunately, I find it much harder to cook if I’m actively working a home project like our office remodel.

What I do for fun.

When I have some genuine down time, I enjoy playing a first person shooter on our PS3. It’s setup in our sitting room. Lately I’ve been playing Battlefield 4. I didn’t pick-up the latest Call of Duty game. My video game time is usually 30 minutes or less so I prefer the run and gun type games that I can jump into and then quit. I never play the campaigns, just the multiplayer. I like to think I’m pretty good at it, too. Leave me your PS3 handle in the comments section and I’ll add you to my friends list, especially if you have BF4.

What TV I enjoy.

I HATE getting sucked into TV shows. It’s the worst. What I mean is… the shows that I get addicted to are usually so good that I end up binge watching them and they kill my evenings. I’m a big fan of Doctor Who. That’s pretty much the only regularly scheduled show that I watch. Otherwise I’m watching hockey or DVDs with our kids. I’ve managed to avoid watching Breaking Bad, Game of Thrones and House of Cards. Lisa just started watching Mad Men.

Where I travel

I have a great full-time job (that I won’t get into) that enables me to travel very rarely. I’ve been to San Diego, Seattle, Japan, Ireland, Denmark, Canada and Germany (soon). In my personal travel I’ve been to Portugal, France, The Netherlands and Mexico. Would love to get to the UK, back to Ireland, Italy, Greece and Scotland. It’s hard to pick a favorite place. In the US, I love San Diego. Even wrote a travel post about it way, way back when. It’s hard to beat the East Coast though. Philly and NY food is pretty hard to beat in the sandwich, pizza and European ethnic food department.

Sports

I don’t do sports. I used to run and workout when I was younger, but I haven’t been to the gym in a long, long time. I would love to start running again on a regular basis. Not for competition, just for good health and for enjoyment. Just this week, I ran for the first time in maybe ten years. My legs are destroyed. It’s going to be at least 4 or 5 days before I can walk normally again. This summer, I’ve been thinking about learning how to hockey skate so I can play in a rec league next year. I can ice skate, but I can’t skate backwards, speed stop nor have I ever tried to skate with a stick and puck. Going to be interesting.

Hobbies

Is watching and talking about Doctor Who a hobby? No? Well, then blogging is my hobby. Lisa and I are also dabbling with some online business ventures. One of my goals is to add a membership section to this site beyond the email newsletter. I also started writing a book on kitchen remodeling. Hope to have it finished by the end of the summer.

Now it’s your turn. Tell me a little but about yourself.

Posted in Blogging,Life. Tagged in ,, ,

Your Home from Scratch #4: Andrea’s Custom Vanity

Posted by on May 27th, 2014

If you ask me what I enjoy the ABSOLUTE MOST about blogging, my answer is always helping others with their home projects.   Hands down the best part of this gig.  I love getting comments or emails from readers expressing their gratitude for something they found on our site.  Really makes my day.  Just last week, one of our newsletter subscribers emailed me some pictures of her custom bathroom vanities she built from scratch.  She told me that she was able to complete the task after reading our TV stand series.  I was so impressed with her work that we’re featuring her vanities as our 4th installment of Your Home from Scratch.

You guys.  Wait to you see these cabinets.

Andrea’s Custom Vanity

white vanity

1.  Your vanities are beautiful.  Why did you decide to build them instead of buying them?

Thanks for inviting me to share in your blog!  I decided to try to build these vanities after pricing ones that I really loved and found them over-the-top expensive for the value and quality of construction.  For the double sink vanity prices were $1000 +, the single vanity $700+ – add on tax and shipping and that was the deal breaker.  Also, I wanted my mirrors and vanities to match.

vanity mirror

2.  How much money do you think you saved by building them yourself?
Assuming I bought the two vanities mentioned above at $1800, minus my supplies $300 (?), I guess I saved about $1500.  

custom vanity
3.  How long did it take you to build and did you have much carpentry experience before you started?

It took me 1 month of on-and-off work while carpenters did complicated bath renovation including moving walls, plumbing and electric.  My only other carpentry experience comes from building a step back cupboard a few years ago.  I had a picture from an antique catalog, so I started by drawing a picture on the wall where I wanted it to be to get the starting dimensions and then drew up plans on graph paper.  Oh, I am also building my 2nd canoe.

canoe

4.  Give us a quick overview of how you built them.  Did you use roughly the same build method as our TV stand?  What material?
I built the first single vanity using your plans for the entertainment cabinet.  I figured out the width dimensions first and built the face frame.  I did want the cabinet to sit on Shaker legs to appear as a piece of furniture, so I extended the right and left vertical face frame pieces to extend about 3″ below the lower horizontal piece. I used poplar wood as you suggested, along with cabinet grade birch veneer plywood for sides, base and shelves.  For the second, larger double sink vanity, I again determined the width first.  I knew I wanted 3 doors so I evenly spaced them and repeated the same steps as the first vanity.

vanity legs

5.  What sort of finish product did you use (Latex paint, acrylic, lacquer)?

As far as the finish,  I again used your advice of applying 2 coats of latex primer and 2 coats of latex paint.  I got the most perfect finish using a velour covered, small roller from Sherwin Williams.  The finish is so perfect that it looks factory applied.  I was very pleased with this roller finish.  I did lightly sand between coats.  Beautiful.

6.  What was the hardest part of the project?

The hardest part of the project was becoming familiar and comfortable with using the radial arm saw, skill saw, table saw and biscuit jointer  (affiliate) ( I don’t have a router set-up).  I am a real safety freak, so I took this part very seriously.  I am really alone on all these projects, so your quick response to my hardware questions, etc. was a big confidence builder – like, I had a big brother that was just a email away!

7.  What are you planning on building next?

I am planning on building a second mirror/cabinet for above the first single vanity.  I have gained so much satisfaction from this project that I know I can do just about anything just taking it one step at a time.  Thanks again, John.

Thanks to Andrea for sharing this incredible home improvement project.  If you have a home improvement project that you’d like to share with our readers, shoot me an email: John at Our Home from Scratch dot com.

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